Press-ITPress-IT process simulationThe “Kochanek process” is a six-stage process for the production of nanocrystalline steel parts. The production route is CO2-free and no post-processing of the parts is necessary. The intended target product for industrial production in large quantities is a geometrically complex component from the electric motor: the claw pole. The “Kochanek process” (DE […]
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SPEEDSimulation-supported process development for energy-optimized die-cast parts – new and extended physical models for simulationThe aim of the project is to increase the energy efficiency of complex die-casting processes using state-of-the-art simulation technologies with regard to the following aspects: – the optimum heat balance of casting tools, – the lightweight design of cast components with
SPP2122Eutectic Al alloys with adapted solidification paths for the investigation of fundamental aspects of solidification in laser-based additive manufacturingFructure development in eutectic Al-Ni alloys for powder-based additive manufacturing (L-PBF)Additive manufacturing processes, especially laser powder bed fusion (L-PBF), are becoming increasingly important in research and industry due to their versatile and flexible applicability. They offer the
KICK-GArtificial intelligence for the characterization and classification of microstructural featuresIf the results of this research project are positive, a wide range of applications will open up, as the microstructure types investigated here are prototypical and can possibly be transferred to other alloys and materials with significantly less training effort, as long as the microstructures have
FAF fatigue behaviour of additively manufactured high-entropy alloysThis research project aims to characterize the fatigue behaviour of additively manufactured high-entropy alloys, taking into account relevant influencing variables. A miniature fatigue testing system allows the examination of a representative number of samples and reduces the costs of LPBF production. Based on EBSD orientation distribution analyses and
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PADME-AMPartition of One Method for Additive ManufacturingThe proposed research project develops a hierarchical multi-scale process for a laser-based powder bed process with multiple and different laser sources in additive manufacturing. This will be implemented in the PUMA software environment. The project partners contribute their respective expertise in the implementation of the corresponding work packages, which
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FASTConception and development of integrated, innovative process chains with extremely fast production cycles to enable agile product development and production for future hybrid-electric aviationFAST pursues the goal of accelerating and agilizing production technologies for components of a new hybrid-electric drive. With the help of digitalization and automation, the development time from CAD to the functional
GABRIELResEARCH oF HyBrid-ElectRIcS The proposed “GABRIEL” project aims to research the technical issues required to establish an aircraft functional model with a hybrid-electric propulsion system (HEAS), particularly at component level. This includes detailed knowledge about the behavior of the hybrid-electric propulsion system, the fault characteristics of HE propulsion components, the propeller gearbox to be developed
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Skin-ProForging of cast contoured blanks for the economical and resource-saving production of highly stressed TiAl low-pressure turbine blades – process qualificationDevelopment of a casting technology for the production of pre-contoured forging and machining blanks made of titanium aluminide.Further development of the technology from the “Skin” project up to TRL 6. The focus is on the
FINALCasting non-allergenic titanium knee jointsThe aim of the “FINAL” project is to build on the positive results of the previous projects (BMBF project “OSTEO-FIT”, KMU-innovativ: Medical Technology, funding reference 13GVV0020B; BMWi ZIM project “Research and development of a process for the production of complex surface structures for medical implants made of titanium materials”, funding reference
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